Complex subsea structures benefit from ContraTherm® C55 insulation

Our customer, based in Scotland, required a mixture of fixed and removable subsea insulation for their field, which was in a high temperature and high pressure (HTHP) environment.  

The structure of their manifold was complex, comprising a series of non-standard geometries including numerous valves, sensors, pipework, and clamps.  Idemanded insulation with a material that could be applied by hand as it was not possible to apply mould tooling which application of other materials would require.  

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The highlights

Highly complex geometry

The structures to be insulated were so complex that a pour in place solution was not feasible.  ContraTherm® C55 hand applied material suitable for high temperatures was the only practical solution. 

Short lead time

The project had a demanding schedule.  By using ContraTherm® C55 hand applied material, we eliminated the mould tool design and fabrication element from the programme, saving significant time. 

In-house application team

Utilising our highly experienced in-house application team meant that mobilisation to site was very quick.  Their extensive experience kept the project to its demanding schedule. 

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Solution

As high temperature environment was a significant factor for this project, the excellent thermal properties of ContraTherm® C55, including its ability to provide protection in temperatures up to +185°C, offered the perfect solution.  Furthermore, because ContraTherm® C55 can be hand-applied, it does not require mould tooling or complex pumping equipment, which makes it suitable for use in areas that are normally hard to accesswhich was a key consideration for this project. 

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Results

The customer benefitted from a product which can be used either as a permanent insulation installation, or as a removable solution which allows future access to the underlying structure without disrupting its thermal insulation properties.

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