Climatic and life testing
Battery testing services
Comprehensive battery testing and development services for cells, modules and high-voltage packs, from R&D through to validation and homologation.
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Full-spectrum battery testing services and certification with AIS
Our customers maximise value, reduce costs, and mitigate battery risks using our comprehensive testing and validation services.
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Evaluate failure conditions with AIS' battery abuse test site
With a range of materials and an advanced battery abuse test facility, AIS is at the forefront of battery protection in the UK and beyond.
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AIS is a global leader in the engineering, manufacture and application of insulation and passive fire protection systems, as well as buoyancy and SURF (subsea, umbilicals, risers and flowlines) products.
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Climatic and life testing

Understand battery performance under real-world conditions

With extensive capacity, AIS provides climatic and life testing for battery cells, modules and packs, helping customers evaluate performance, durability and safety under demanding operating conditions. Advanced cyclers, environmental chambers and real-time monitoring simulate extreme temperatures, humidity, vibration and extended use, generating accurate data to support battery development and optimisation.

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Climatic and life testing
Benefits

Test, understand and improve battery performance

Replicate demanding environmental and operating conditions to understand how batteries perform, age and respond throughout their lifecycle.

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Test across extreme temperatures
Expose cells, modules and battery packs to controlled temperatures from -40 °C to +80 °C to assess performance and behaviour in challenging environments.
Assess long-term performance
Use cycling and life testing to understand battery degradation, durability and performance over extended periods, supporting development and validation programmes.
Identify potential failure modes
Combine climatic and life testing with expert analysis to identify changes in battery performance and investigate potential safety or reliability issues.

Specifications

  • Temperature testing - Controlled environmental testing from -40 °C to +80 °C to assess battery behaviour across a wide range of operating conditions
  • Life cycle testing - Repeated charge and discharge cycles to assess battery degradation, durability and performance over time
  • Cell, module and pack testing - Flexible testing capability covering individual cells through to complete high-voltage battery packs
  • Environmental conditioning - Replicate temperature conditions and other environmental stresses to understand their impact on battery performance
  • High-power testing - Test high-voltage battery systems under demanding electrical conditions, with capability up to 1,000 V, 3,200 A and 2 MW
  • Real-world validation - Combine controlled laboratory testing with other battery testing capabilities to build a more complete picture of battery performance and safety.

Applications

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  • Electric vehicles
    • Assess battery performance and durability across the demanding conditions experienced by EVs
  • Energy storage systems
    • Evaluate battery behaviour and lifecycle performance for stationary energy storage applications
  • Battery research and development
    • Generate data to support new cell, module and pack development from early-stage R&D through to validation
  • Performance validation
    • Verify battery performance against defined requirements and development targets
  • Durability testing
    • Understand how batteries respond to repeated cycling and prolonged exposure to demanding conditions
  • Safety testing programmes
    • Combine climatic and life testing with abuse and thermal testing to build a broader understanding of battery safety.
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