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AIS is a global leader in the engineering, manufacture and application of insulation and passive fire protection systems, as well as buoyancy and SURF (subsea, umbilicals, risers and flowlines) products.
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Battery testing services

Battery testing for safer, more reliable systems

AIS operates Europe’s largest battery testing and protective material development centre, providing comprehensive testing services for lithium-ion cells, modules and high-voltage packs. From individual tests to complete system development, we help identify failure modes, validate performance and develop solutions to mitigate the risk of thermal events.

Battery testing services

Specifications

  • Cell testing - Destructive and non-destructive testing of individual lithium-ion cells, including cycling, environmental and abuse testing
  • Module testing - High-current and high-voltage testing of battery modules, including performance, durability, thermal behaviour and abuse scenarios
  • Pack testing - High-voltage battery pack testing under demanding electrical, environmental and abuse conditions
  • Climatic and life testing - Test battery performance and durability under controlled environmental conditions, including temperatures from -40 °C to +80 °C
  • Abuse testing - Evaluate battery safety and durability under extreme and potentially destructive conditions, including tailored test programmes
  • Post-test analysis -Analyse battery behaviour and failure modes following testing to support design improvements and safety decisions
  • Homologation and certification - Support testing against relevant requirements including UN ECE R100, UN 38.3, SAE J2464, UL 2580, GB/T38031-2020, IEC 62619 and ISO 12405.

Applications

  • Electric vehicles
    • Validate battery performance, safety and durability for electric and hybrid vehicles
  • Energy storage systems
    • Test battery systems used for stationary energy storage and power applications
  • Battery development
    • Support R&D programmes from early-stage cell development through to complete battery systems
  • Battery safety and protection
    • Investigate thermal events, failure modes and propagation to inform battery protection strategies
  • Homologation and compliance
    • Support manufacturers in validating batteries against relevant industry and regulatory requirements
  • Material and product development
    • Test and develop thermal barriers, anti-propagation materials and other battery protection technologies alongside battery systems.
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