Battery testing services
Battery testing for safer, more reliable systems
AIS operates Europe’s largest battery testing and protective material development centre, providing comprehensive testing services for lithium-ion cells, modules and high-voltage packs. From individual tests to complete system development, we help identify failure modes, validate performance and develop solutions to mitigate the risk of thermal events.
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Benefits
Testing expertise from development to validation
Access comprehensive battery testing capabilities, expert analysis and material development from one UK-based facility. Our flexible approach allows testing programmes to be tailored to your battery, application and development stage.

Get more from your testing
Go beyond battery test results with expert post-test analysis and advice. Our team can help identify failure modes and recommend improvements to battery design, safety and thermal management.

Test under challenging conditions
Replicate the demanding conditions batteries can experience during their lifecycle, including extreme temperatures, cycling and abuse scenarios, to understand performance, durability and failure behaviour.
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Develop and validate in one place
Combine battery testing with AIS expertise in passive fire protection and material development. Where required, we can develop and test tailored anti-propagation and protection materials alongside your battery system.
Specifications
- Cell testing - Destructive and non-destructive testing of individual lithium-ion cells, including cycling, environmental and abuse testing
- Module testing - High-current and high-voltage testing of battery modules, including performance, durability, thermal behaviour and abuse scenarios
- Pack testing - High-voltage battery pack testing under demanding electrical, environmental and abuse conditions
- Climatic and life testing - Test battery performance and durability under controlled environmental conditions, including temperatures from -40 °C to +80 °C
- Abuse testing - Evaluate battery safety and durability under extreme and potentially destructive conditions, including tailored test programmes
- Post-test analysis -Analyse battery behaviour and failure modes following testing to support design improvements and safety decisions
- Homologation and certification - Support testing against relevant requirements including UN ECE R100, UN 38.3, SAE J2464, UL 2580, GB/T38031-2020, IEC 62619 and ISO 12405.
Applications
- Electric vehicles
- Validate battery performance, safety and durability for electric and hybrid vehicles
- Energy storage systems
- Test battery systems used for stationary energy storage and power applications
- Battery development
- Support R&D programmes from early-stage cell development through to complete battery systems
- Battery safety and protection
- Investigate thermal events, failure modes and propagation to inform battery protection strategies
- Homologation and compliance
- Support manufacturers in validating batteries against relevant industry and regulatory requirements
- Material and product development
- Test and develop thermal barriers, anti-propagation materials and other battery protection technologies alongside battery systems.
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