Battery protection solutions

What battery protection solutions does AIS provide?
- AIS develops and supplies a range of battery protection solutions designed to help manage the risks associated with thermal runaway, fire, extreme heat and thermal propagation. These include thermal barriers, potting foams, rebound protection materials and fireproof coatings, alongside bespoke material development.
Can AIS develop battery protection materials for specific requirements?
- Yes. AIS can develop and adapt protective materials around the specific requirements of a battery system, including its design, operating conditions, thermal risks and manufacturing process. Material development can be supported by testing using live battery cells and realistic thermal events.
What battery testing services does AIS provide?
- AIS provides comprehensive testing for battery cells, modules and high-voltage battery packs. Testing can cover performance, environmental conditions, abuse, failure modes, thermal events, validation and homologation, depending on the requirements of the programme.
Can AIS test battery protection materials using live battery cells?
- Yes. AIS can test protective materials and solutions using live battery cells, allowing their performance to be assessed under realistic thermal events and helping identify how effectively they protect surrounding components and limit thermal propagation.
Does AIS have the capability to test complete battery packs?
- Yes. Testing capabilities cover individual cells, modules and complete high-voltage battery packs, allowing protection strategies and battery behaviour to be assessed at different levels of the system.
Can battery protection materials be tested under extreme conditions?
- Yes. AIS can replicate demanding and potentially destructive conditions to assess how batteries and protective materials respond to extreme heat, thermal runaway and other failure scenarios.
Does AIS support battery development from R&D through to production?
- Yes. AIS supports customers throughout the development process, from early-stage material development and testing through to validation, homologation and production considerations. This allows protection solutions to be assessed and refined as battery designs develop.
Can AIS develop bespoke battery protection solutions?
- Yes. AIS can combine materials development, battery testing and application expertise to develop protection solutions around specific battery designs, performance requirements and manufacturing processes.
Where is AIS' battery testing and material development centre?
- AIS' battery testing and material development centre is based in the UK. It provides dedicated capabilities for battery testing, failure investigation and the development and validation of protective materials.

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Company

AIS is a global leader in the engineering, manufacture and application of insulation and passive fire protection systems, as well as buoyancy and SURF (subsea, umbilicals, risers and flowlines) products.

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The new AIS website is now live

With a fresh look and simple navigation, we are pleased to announce that the new AIS website is now live.

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October 1, 2026

AIS completes acquisition of Matrix Composites & Engineering

Marking the next phase of its growth strategy, AIS is delighted to announce that it has received all necessary approvals and completed the acquisition of Matrix Composites & Engineering, a leading Australian provider of advanced composite materials and subsea engineering solutions.

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July 23, 2026