Rebound protection foam

What is rebound protection foam?
- Rebound protection foam is a thermal protection material designed to help manage the effects of battery thermal runaway. It helps protect surrounding cells from hot gases, particles and flames while allowing the affected cell to vent
How does rebound protection foam help prevent thermal propagation?
- The foam creates a protective barrier around cells, helping to prevent the hot gases, flames and particles released during thermal runaway from reaching neighbouring cells and triggering further failures
What temperatures can rebound protection foam withstand?
- AIS rebound protection foam is designed to withstand temperatures of up to 1,200°C during thermal events
Can rebound protection foam be used with different battery cell types?
- Yes. The material can be used in battery designs incorporating different cell formats, including cylindrical and prismatic cells, with the solution tailored to the requirements of the application
Can the foam be customised?
- Yes. The foam can be tailored to specific application and manufacturing requirements, including viscosity and cure characteristics. This allows the solution to be integrated into different battery designs and production processes
Has the material been tested with live battery cells?
- Yes. AIS tests its battery protection materials using live battery cells to assess their performance during realistic thermal events and understand how they help control thermal propagation
Can rebound protection foam be used in high-volume battery manufacturing?
- Yes. The material can be suitable for automated mixing and dosing processes, making it suitable for applications where consistent, repeatable application is required.

Breadcrumb

Rebound protection foam for battery safety

AIS rebound protection foam is designed to control and contain thermal events within battery modules, allowing venting gases to escape while protecting surrounding cells from hot particles and flames. Tested with live battery cells, the material helps reduce the risk of thermal propagation.

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Benefits

Protection designed around thermal events

Our rebound protection foam combines high-temperature resistance with flexible application options to protect battery systems when cells experience thermal runaway, mechanical shock or other extreme events.

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Control thermal events

The foam allows controlled venting of cells while helping prevent hot gases, flames and rebounded particles from reaching neighbouring cells and escalating the event.

Withstand extreme temperatures

Designed to withstand temperatures of up to 1,200°C, providing protection during severe thermal events and helping maintain the integrity of the battery system.

Designed for your application

Foam viscosity and cure speed can be customised to suit specific requirements and manufacturing processes, including automated mixing, dosing and mass-scale applications.

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